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Lowman Power Plant

When PowerSouth Energy Cooperative upgraded its Lowman Power Plant in LeRoy, Alabama, for flue gas desulfurization (FGD), the facility needed to handle increased volumes of coal and limestone while overcoming changing river levels. E-Crane delivered a turnkey floating terminal centered around a 2000 Series E-Crane, creating a safer, more reliable, and more efficient barge unloading operation.

Applications:

Inland river terminals

Attachment:

25 yd³ / 19 m³ Clamshell Grab

Duty Cycle Capacity:

-

Lift Capacity

30 UStons/ 27 Mtons

Location:

LeRoy, Alabama, USA

Crane lower:

Barge Mounted

Power source:

600-hp / 450 kW Electric Motor

Reach:

86.6 ft / 26,4 m

Model:

2000 Series / 18264 PD-E

Tags:

Barge,Barge Unloading,Bulk handling

Lowman Power Plant2026-08-18T15:02:05+02:00

The Challenge:
Increasing Material Throughput Despite Changing River Levels

The FGD upgrade at Lowman Power Plant increased the facility’s material unloading requirements, creating the need for a more capable system for handling coal and limestone from barges. Changing water levels on the Tombigbee River added another operational challenge, complicating barge positioning and unloading with the existing equipment. The previous gantry rope crane also presented concerns related to maintenance, reliability, safety, and operator fatigue. PowerSouth therefore needed a solution that could simplify barge handling while reliably supporting the plant’s increased material requirements.

“E-Crane® maintenance is simple, quick and easy. The E-Crane® is much safer and more reliable than the old gantry rope crane. And the E-Crane® system is easy to operate, so the fatigue factor is less. With the floating terminal, the barges are always at the same level as the E-Crane® making it easy to bring them into position, unload them, and move them on.”

Mike Barton – Utility Supervisor, Powersouth Energy

“The E-Crane® system has cut our unloading time in half, cut our maintenance time dramatically, and just generally simplified our lives and reduced our costs substantially.”

Tom Noble

The Solution:
A Turnkey Floating Terminal for Coal and Limestone Unloading

E-Crane developed a complete floating terminal designed around the plant’s increased unloading requirements and the changing conditions of the Tombigbee River. By integrating the crane and supporting material handling equipment into one system, the solution simplifies the entire process of positioning, unloading, and moving barges.

The solution includes:

  • A floating terminal consisting of two barges, including a 2000 Series E-Crane and conveyor back-up.

  • An integrated hopper, barge-haul system, and barge-breasting system, creating a complete turnkey solution for the unloading operation.

  • A 25 yd³ / 19 m³ clamshell grab and 30 UStons / 27 Mtons lift capacity for handling coal and limestone.

  • A barge-mounted E-Crane configuration that keeps incoming barges at the same level as the crane, simplifying positioning, unloading, and barge movement despite changing river levels.

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Download the PDF about this case study

BUSINESS OUTCOME

According to PowerSouth, the E-Crane system cut unloading time in half and dramatically reduced maintenance time, while substantially lowering costs. The floating terminal also improved safety, reliability, ease of operation, and barge positioning compared with the previous gantry rope crane.

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E-Crane® is a family-owned company designing, manufacturing and supporting its cranes worldwide.

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